our operational headquarters
Grugliasco (TO) Italy

Via Libertà 47/49
10095 Grugliasco TO

Working hours:

Mon-Fri
8:00am - 6:00pm (GMT +1)

our contact details:

Boccetti S.r.l.
Via della Libertà 47/49
10095 Grugliasco TO

Do you need information?

info@boccetti.com

phone:

+39 011 789 598

PRECISION MECHANICAL CONSTRUCTION AND EQUIPMENT INDUSTRIAL AUTOMATION

Plant design and development

A new division has been created at Boccetti for the design and production of a wide range of machines and plants to support the following industrial processes:

Cleaning

Cleaning machines and systems are designed to respond to the various industrial cleaning requirements of mechanical parts with chemical and/or particle contamination.

Depending on the dimensions of the mechanical parts to be cleaned, their surface contamination, the type of cleaning to be conducted (inter-operational or finishing) and the productivity required, we assist the customer in identifying the most suitable cleaning process and in choosing the type of machine to be used.


Non-Destructive Testing

The non-destructive testing lines, executed through the use of fluorescent penetrant liquids (FPI lines), are made "manual feed" and characterised by intermediate inspection stations (partially obscured) with a final control cabin.

The "complete standard" FPI line, independently from the useful dimensions of each process station, foresees the following sequence:

  1. Application of penetrating fluid by electrostatic spraying;
  2. Application of penetrating fluid by immersion (by-passable using an overhead roller conveyor);
  3. Pre-washing by spraying with softened water;
  4. Emulsification by immersion;
  5. Final washing by spraying with demineralised water;
  6. Inspection and possible retouching;
  7. Kiln drying;
  8. Application of powder developer by electrostatic spraying;
  9. Blowing off of excess powder with filtered and dried air;
  10. Checking with Wood's lamps.

Testing

The machines and equipment belonging to the "Testing" department have been developed to provide solutions to the various control actions to be carried out on specific mechanical parts.

The control tasks can range from simple investigations into the "cleanliness" of mechanical parts subjected to cleaning operations (Cleaning Control Booths) to accurate verification of their compliance with the characteristic physical quantities for which they were designed, such as pressures and flow rates (Test Benches proper).

The principle of "maximum customisation" applies to all the machines and systems in this division, permitting total configuration of the product according to the customer's specific requirements.

This peculiarity stems from decades of design and production experience "on commission", which has enabled the standardisation of specific technical solutions, easily parameterised and adopted from case to case, in the various customisations, with the "measurements" actually required.

The versatility of our equipment covers:

Effective dimensions of the process volumes

tanks or cabins

Each machine can be produced with the useful dimensions of the process volume (tank or cabin) compatible with the dimensions of the parts to be treated (or their containment basket) and according to the quantity and type of auxiliary equipment introduced (ultrasonic transducers, up/down lifts, fixed or mobile spraying ramps, rotating table in a horizontal plane, tilting or full tilting basket).

Machine layout

integrated or with remote technical volumes

In order to facilitate installation in production departments with limited space, we can "remote" most of the process fluidic components into appropriate "technical modules" different from the "process modules" or, on the contrary, compact all the components and service systems, including the electrical cabinet for power supply and control of the system, into a simple supporting structure.

Automation level

both handling and process

The degree of automation of the machines and systems can be more or less advanced and oriented towards both handling activities (loading/unloading of baskets, handling of baskets inside the multi-bucket line) and the various process phases (automatic movements of the mobile spray ramp, rotation of the rotary table, up and down movement of the parts support grid, tilting of the parts containment basket).

Configurability of the washing phases

The sequence of phases making up the "automatic cycle", washing or testing, can be managed in "manual mode" or in "automatic mode". For the latter, the installation of a touch screen operator panel and appropriate management software allows the total configuration of the process cycles, allowing the user to store the most suitable sequence and times for the various phases.

Diversification of process fluids

The continuous research in the field of industrial detergents has enabled us to identify a wide range of Alkaline, Neutral and Acid detergents that with their chemical characteristics allow the correct approach to any cleaning need for any type of metallic material.

The optional inclusion of "ion exchange softeners" and "reverse osmosis demineralisers" permits us to obtain particularly pure process water (for the creation of "washing baths" and for the storage of rinsing water), suitable for finishing washes and offering the advantage of safeguarding the cleanliness of the systems from excessive accumulations of limescale.

Additional systems

It is possible to implement the performance of all machines, suitably equipped, with additional circuits and optional systems such as:

  • Safety systems (photocells, optical barriers)
  • Automatic level restoration system
  • Automatic detergent dispensing system;
  • Automatic wastewater delivery system;
  • Recirculation and filtration circuits;
  • De-oiling systems and/or circuits;
  • Vapour extraction and abatement systems;
  • Ejection chimneys.

Accessories

The accompanying accessories consist of a set of equipment that can help optimise the various activities involved in cleaning and testing the mechanical parts to be processed:

  • Loading/unloading and buffer roller conveyors;
  • Workpiece baskets and interface elements in shockproof plastic material;
  • Equipment for handling and clamping the parts to be processed;
  • Hoists and Pick & Place (motorised and manual);
  • Hand washing guns and lances;
  • Glove Boxes and transparent screens for operator protection;

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